ISSN (Online) : 2456 - 0774

Email : ijasret@gmail.com

ISSN (Online) 2456 - 0774

SIMULATING A SINGLE POINT CUTTING TOOL ON BASIS OF STATIC AND THERMAL BEHAVIOUR OF MATERIALS USING ANSYS

Abstract

Metal cutting is one of the processes to convert the raw material into finished goods. There are number of parameters which are mainly depend upon the tools and its geometry like the quality of cut, surface finish of cutting surface, power consumption of the machine etc. So the right design of the tool is very much important. At various operational cutting speed of lathe, temperature of the tool-chip interface is determined experimentally and modelled. Specifically, analysis is carried out at three different speeds- low, medium and high.Study and design of single point cutting tool is an important aspect of tool engineering. In this paper we have discussed the design aspect of shank, the tool geometries, the power required by the lathe and the stresses developed in the tool due to machining. Single point cutting tool is used for important operation in the lathe like facing and turning hence study of geometry of a single point cutting tool is very essential part of study required for manufacturing. The aim of the project is to design and analysis of Single point cutting tool using in catia v5 work bench. Perform the static and Thermal analysis using in Ansys software using the various materials like HSS,SiN,INCONEL 718, WC, H 30 Materials. Finally observed the which material is the best material based on the Von-misses stress, Total deformation, Shear stress, Strain, Total heat flux.Key words: Single point cutting tool, static, thermal, catia, ansys, materials, stress, strain, Total deformation, heat flux. 

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