Abstract:- In the present work describes the stress distribution and thermal stresses of Five different materials for piston by using finite element method (FEM), testing of mechanical properties. The parameters used for the simulation are operating gas pressure, temperature and material properties of piston. The specifications used for this study of these pistons belong to four stroke single cylinder engine of Pulsar 220cc motorcycle. The results predict the maximum stress and critical region on the different materials piston using FEA.Design by using catia v5 software and analysis by using Ansys software in Ansys 16.0 Static and thermal analysis is performed. The suitable material is selected based on results of structural and thermal analysis on these Al-sic graphite, A7075, A6082, A4032, AL-ghy 1250 materials

Keywords: FEA, Piston, Stress.etc,.