Abstract: - jitavinash@gmail.com2,The selection of the best crusher from all of available crushers in market is a multi-criterion decision making(MCDM) problem. This problem overcome through applying analytical hierarchy process(AHP) methodology help us to criteria selection and logically and support to decision making. The crushing process is the first step to reduce size of particles from large size to small size. The selection of crusher through hierarchy process for the best result. As per this paper we can select best crusher according to available material as well as location. Almost approximately more than 3.5% total energy of world consumption in crushing industries. Energy consumption reduces through applying various methods like specific energy consumption(SEO), ratio control, cascade control, proportional integral derivation(PID), feed forward control etc. The system uses with high accuracy factor as well as proper planning of controller to low energy consumption and high production. In this paper proper execution of plant through proper selection of controller and logic develop as per test analysis report. So PLC and HMI use with other peripheral devices to execute result as per the process demand. The rack type PLC use and HMI use higher range model for remote accessing as well as plant data store more than 3 month. All field parameters properly getting and logic perform with proper process. Field parameter involve like pressure, temperature, level, speed, energy, ampere etc. These parameters monitor in HMI display with graphical representation. In present time production plants demand for more production, capacity, quality, safety, high accurate on-time reporting, low cost per ton ratio, properly timed maintenance, efficient management and reliable system controlling. Automation system provides reliable machine and process controls, performance optimization, networking, data collection and analyzing tools with remote monitoring capabilities all in one platform. This system is scale range from small standalone crusher controller to plant control and data acquisition system. For this system spares parts and repair to maintenance, training, operator cooperation, local availability support and improvement services as well as performance enhancements. This system capable to offer the most comprehensive, reliable, user friendly and productive solutions to the crushing and screening industry. In this system energy consumption reduces and system work on require power. These type of plant associate with automation components like programmable logic controller(PLC), Human machine interface(HMI), drive, transmitter, energy meter, sensors and other peripheral devices to controlling as well as monitoring of he plant. Finally I would like to say that using proper controlling devices to get appreciable result and reduces plant shutdown time.

KEYWORDS: Controlling, Monitoring, Enhance, Energy, Cone crusher, Data acquisition, Automation.